INSPECTION MACHINE CONTROL PANEL

INSPECTION MACHINE CONTROL PANEL

Scalar Automation – Ahmedabad, India
Scalar Automation is a specialized manufacturer of Inspection Machine Control Panels for the converting and flexible packaging industry. Our control panels are designed to deliver accurate inspection control, stable web handling, precise speed synchronization, and reliable continuous operation for high-speed inspection processes.

With strong expertise in PLC, VFD, and servo-based automation systems, we provide customized control solutions that enhance inspection accuracy, reduce rejection errors, and improve overall production efficiency.

Automation & Control System Architecture
Our inspection machine control panels are engineered using advanced automation platforms to ensure smooth coordination between web movement, inspection systems, and rewind units.

PLC Systems
S7-1200
S7-1500
These PLC systems offer fast processing, reliable communication, and flexible expandability to manage inspection logic, machine synchronization, and data handling.

Drive Systems (VFD & Motion Control)
G120
G120C
V20
S120
The drive configuration ensures smooth and precise control of unwind, inspection zone, and rewind motors with accurate speed matching, torque control, and stable acceleration and deceleration.

Servo Motion Control
V90 Servo Drives
Servo systems are used for high-precision applications such as tension regulation, positioning accuracy, and synchronized rewind diameter control.

HMI Integration
Our control panels support multiple HMI options based on customer requirements:

Siemens
Weintek
Schneider
WECON
Kinco
The HMI interface is designed for user-friendly operation and real-time monitoring, providing:

Machine speed and tension parameter setting
Inspection process monitoring
Alarm diagnostics and fault history
Production data display
Recipe management
Maintenance and safety alerts

Key Functional Features
✔ Accurate web speed and tension control for inspection accuracy
✔ Stable unwind and rewind operation
✔ Smooth synchronization of inspection and material movement
✔ Reliable handling of high-speed inspection processes
✔ Reduced material damage and wastage
✔ Energy-efficient drive configuration
✔ Advanced safety interlocks and protection systems
✔ Easy operation and quick troubleshooting

Engineering & Panel Build Quality
Industrial-grade electrical components
Structured wiring layout for easy maintenance
Proper ventilation and thermal management
Clear labeling and wiring identification
PLC program validation and drive parameter testing
Pre-dispatch functional and safety testing
Each control panel is manufactured following industrial electrical standards to ensure durability and safe continuous operation.

Retrofit & Modernization Services
Scalar Automation also provides retrofit and modernization solutions for inspection machines, including:

Replacement of relay-based control panels
Upgradation from obsolete PLC systems
Conversion of DC drive systems to modern AC VFD systems
Complete automation revamping to improve reliability and performance
Retrofit solutions help extend machine life and improve inspection efficiency.

Export Capability
We manufacture and export inspection machine control panels for domestic and international markets. Panels are supplied with:

Electrical drawings and technical documentation
PLC and HMI program backups
Standardized wiring and labeling
Quality inspection and performance testing
Panels are customized as per customer specifications and international standards.

Applications
Inspection machines
Flexible packaging inspection systems
Film, paper, foil, and laminate inspection machines
Web handling and quality control systems

Why Choose Scalar Automation?
Strong expertise in converting industry automation
Customized inspection machine control panels
Advanced PLC, VFD, and servo-based solutions
Reliable retrofit and export capability
Complete engineering and technical support